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I need to develop a uniform method to cool a plate 1 degree, our idea was to let helium flow under it to transfer heat via convection. I concluded by some calculations that the Nusselt number for laminar flows would be approximately one, so only convection dominant for turbulent flow. I then need to determine the convective heat transfer coefficient $h$. I approximate by using formula's for the Nusselt number. For fully developed turbulent flow this would be

$Nu = 0.023Re^{0.8}Pr^{0.3}$

But now I found out that for our measurements the entrance length is too long, and the flow is not fully developed yet. How or where could I find such an equation?

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  • $\begingroup$ You are dealing with flow over a flat plate, so the formula you presented is not appropriate; it applies only to turbulent flow in a tube. For non-fully-developed flow, you have a boundary layer growing along the plate, and the Nusselt Number depends on position along the plate. See Bird, Stewart, and Lightfoot, Transport Phenomena for heat transfer in flow over a flat plate. $\endgroup$ Commented Dec 8 at 11:57
  • $\begingroup$ It is a tube though, there are walls at the end and under because it has to be realizable, so it can't be infinitely big. $\endgroup$ Commented 2 days ago
  • $\begingroup$ Well you didn't provide a diagram of your system, so how were we supposed to know that. $\endgroup$ Commented 2 days ago

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You're correct that the standard Dittus-Boelter equation, $Nu = 0.023Re^{0.8}Pr^{0.3}$, applies only to fully developed turbulent flow, which is not the case in your entrance region. To address this, we need a formulation for the local Nusselt number, $Nu_x$, that accounts for the developing thermal boundary layer. A suitable form is $Nu_x = Nu_{\infty} [1 + f(x/D, Re, Pr)]$, where $Nu_{\infty}$ is the fully developed Nusselt number (obtainable from Dittus-Boelter), $x$ is the distance along the plate, $D$ is a characteristic length, and $f$ is a function capturing the entrance length effects.

This function $f$ is typically expressed as $f(x/D, Re, Pr) = C(Re, Pr) \cdot (x/D)^{-m(Re, Pr)}$. Here, $C$ and $m$ are functionals of the Reynolds and Prandtl numbers. They can be determined experimentally or through a similarity analysis of the boundary layer equations.

The literature provides various parameterizations for $C$ and $m$, often piecewise functions over different $Re$ and $Pr$ ranges. For example, you might find $C(Re, Pr) = a_1 Re^{b_1} Pr^{c_1}$ and $m(Re, Pr) = a_2 Re^{b_2} Pr^{c_2}$ for specific $Re$ and $Pr$ intervals, where $a_i$, $b_i$, and $c_i$ are empirically determined constants.

Finally, with $Nu_x$ determined, the local heat transfer coefficient is simply $h_x = Nu_x k/D$, where $k$ is the thermal conductivity of your helium. This approach provides a more accurate estimate of $h$ in the entrance region by incorporating the physics of the developing thermal boundary layer.

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  • $\begingroup$ The Diettus-Boelter equation is for turbulent flow in a tube. If is inappropriate for flow over a flat plate. $\endgroup$ Commented Dec 8 at 11:52

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