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I need help with a concrete problem that needs solving through good application of physics principles. Here's the problem:

I would like to build a filtering system for my bestway pool, the pool has only one inlet and one outlet for filtering water, diameter of each 32 mm.

I also have a system that can heat the water by passing the filtered water through some 1/2 inch pipes (that are buried under concrete, so I can't replace them) to a heat exchanger to the heat pump.

And I have a 10 M3/h filtering pump. My problem is that the pipes to the heating are too small for the 10M3/h pump, this causes a pressure build up in the sand filter, which is plastic, breaking it rather quickly.

I would like to modify the system, so that the 10m3/h pump is only used for actual filtering, while the heating is done using a smaller pump (2.5 m3/h). The pool still has only one intake and one outtake for water, so I will need at some point to have some sort of T split. to split the two flows, and rejoin them after heating/filtering. like shown here: pumps schema

Because the two pumps are very different in their hydraulic characteristics, I'm worried that I won't be able to run both pumps at the same time, i.e. the powerful one will make the small one useless.

I'm looking for a solution to this:

Venturi said that if I have a pipe, and reduce it's diameter in the shrinkage I'll get lower pressure. I imagine the opposite will be true too: if I enlarge the pipe, I'll get a higher pressure.

venturi with reverse

So if

  • pressure at A = pressure at B
  • pipe diameter at A = diameter at B
  • main pipe diameter at C < diameter at A
  • main pipe diameter at D > pipe diameter at B

then

  • pressure at C < pressure at A
  • pressure at D > pressure at B
  • pressure at C < pressure at D

I could then join these two pieces together as in the figure:

lateral flow

because there's a higher pressure at B (pipe C) than there's at F (pipe D), then there must be a flow in the lateral pipe C-D. even when there's no pump in this pipe, but only one located at E.

now, I'm not too sure there can be real flow without a pump on C-D but at least I hope I might be able to have a smaller pump on C-D running the water heating system.

I'm planning to 3d print the parts for this, so I have the chance to calibrate the sizes of all the pipes.

If this principle is sound, how would I calculate the diameters of the pipes and how would I shape the T junctions to make it work?

I got this idea from this: https://www.thingiverse.com/thing:4920000

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    $\begingroup$ A different idea: install a bypass line on the pump discharge around the heat exchanger. Put a pressure gauge in the pump outlet line and a valve in the bypass line. When the system is running, adjust the valve in the bypass line to keep the heat exchanger inlet pressure within desirable limits. $\endgroup$ Commented Nov 15, 2021 at 16:31
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    $\begingroup$ What is the purpose of your modified system? Since you have a filter and heating system we can suggest that you try to produce clean and warm water. From your sketch it follows that clean cold water from one tube and warm not clean water from another tube mixed up in one tube. Therefore you have not clean and not warm water in the pool. $\endgroup$ Commented Nov 16, 2021 at 3:24
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    $\begingroup$ @DonGiulio, I'm basing my recommendation on 21 years of industrial experience in the field of chemical engineering. In my opinion, my suggestion has a better chance of working than trying to place two different sized pumps in parallel. $\endgroup$ Commented Nov 16, 2021 at 18:14
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    $\begingroup$ @DonGiulio, if you have the option, a full sized bypass line with a valve will give you the opportunity to adjust your system through a broad range of flows (and pressures). If that still doesn't provide pressure protection for the sand filter, you should put a valve just upstream of that filter (if you can) and pinch down on the valve to reduce the pressure going to it. Just make sure that you maintain adequate flow through your pump. $\endgroup$ Commented Nov 17, 2021 at 18:49
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    $\begingroup$ @DonGiulio, I'm glad I could help. I recommended the most practical and easiest fix I could think of in the hope that you would have a solution that you wouldn't have to "fight" and redesign several times. $\endgroup$ Commented Nov 25, 2021 at 17:30

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